Needle Punch Nonwoven for Sofa Upholstery

Key Specifications

Product Description

Needle Punched Nonwoven Fabric for Furniture Underlayer (KuBu) is a high-performance needle-punched nonwoven fabric designed for the furniture industry. Crafted through an intensive needle-punching process that interlaces polyester fibers, it delivers exceptional tear resistance, breathability, and dimensional stability. Ideal as a base support layer for sofas, seats, mattresses, and other soft furnishings, it significantly enhances product durability and user comfort.

Product Features

✅ High-Density Structure
Multi-layered fiber reinforcement creates a dense mesh structure for robust load-bearing capacity.
✅ Tear-Resistant & Durable
Withstands long-term pressure and friction, extending furniture lifespan.
✅ Breathable & Moisture-Resistant
Open fiber structure promotes airflow, preventing moisture buildup and mold growth.
✅ Eco-Friendly & Safe
Complies with global eco-standards, free from odors and formaldehyde (OEKO-TEX® certified).
✅ Easy Processing
Supports direct cutting, sewing, or heat-pressing, compatible with automated production lines.
✅ Noise Reduction
Soft fiber layer absorbs friction noise, improving home quietness.

Core Benefits of Needle Punch Nonwoven for Sofa Upholstery

🔹 Enhances Durability: Distributes pressure to prevent filler displacement or sagging.
🔹 Protects Internal Components: Blocks dust intrusion and extends spring/foam longevity.
🔹 Optimizes Comfort: Balances support and breathability for superior seating comfort.
🔹 Eco-Compliance: Meets strict EU/US market entry requirements with international certifications.
🔹 Cost Efficiency: Lightweight design reduces logistics costs and suits bulk production.

Typical Applications

Sofa Base Layer
→ Used as a foundational support layer to distribute body weight and prevent frame abrasion.

Seat Bottom Layer
→ Applied in office/dining chairs to block dust while maintaining breathability.

Mattress Underlay
→ Replaces traditional cotton felt, offering moisture/mite resistance for mattress longevity.

Automotive Seat Interlining
→ Lightweight inner layer minimizes vibration noise during driving.

Storage Box Reinforcement
→ Strengthens container bases to prevent deformation under heavy loads.

Applications Pics